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按工序看机器人化 / Construction

Mid- to High-rise Building Site

Steel erection, bolting, and curtain-wall installation still belong to cranes and skilled crews, but layout marking, welding, rebar tying, fireproofing, material transport, ceiling boards, patrols, and cleaning are already being handled by robots on major contractors' sites. The big advantage: quadruped robots and humanoids can move through sites built for people, including stairs and construction elevators.

8道工序、19项作业可由机器人替代。

Illustration of a mid- to high-rise building site from layout marking and steel erection to welding, slab work, fireproofing, material transport, interior finishing, inspection and cleaning, with robots

工序流程

点击工序可跳转到对应作业。

  1. 1Layout2项
  2. 2Erection
  3. 3Welding2项
  4. 4Slab2项
  5. 5Fireproofing1项
  6. 6Transport3项
  7. 7Finishing5项
  8. 8Inspection3项
  9. 9Cleaning1项
可由机器人承担专用设备承担由人承担

工序来源:キャリアマップ「建築工事の流れ」(準備・仮設→基礎→躯体→外装→内装→表層→外構) / freee「躯体工事とは」(墨出し→鉄筋→型枠→配管→打設→養生→脱型) / 福岡市 中間検査・完了検査の流れ(鉄骨建方完了時→耐火被覆・内装・外装) / ビジネス+IT 清水建設 Shimz Smart Site(揚重・搬送/天井・床/柱溶接の省人化試算)

各工序的替代作业

按工序列出人工作业中已有机器人承担实例的项目,可从右侧链接查看候选机型与导入实绩。

  1. Surveying & layout marking

    Set control points with a total station, then mark wall and MEP positions from drawings on the floor in chalk or ink, repeated per floor and per trade.

    可机器人化
  2. Steel erection & bolting

    Tower cranes lift columns and beams, ironworkers set them at height and tighten high-strength bolts; an intermediate inspection follows erection.

    由人承担

    Crane lifts and ironworkers at height; no published robot cases found (column welding after erection is step 3).

  3. On-site steel welding

    Welders run multi-pass welds on column splices and beam flanges, chipping slag between passes; a large column can take several days.

    可机器人化
  4. Rebar, formwork & concrete (floor slabs)

    Lay rebar on deck plates and tie every intersection, then pour concrete and finish the slab with trowels; long hours bent over.

    可机器人化
  5. Fireproofing spray

    Spray rock wool onto steel beams (semi-dry method). Dusty work in protective gear, three-person crews doing about 100 m² a day.

    可机器人化
  6. Material hoisting & transport

    Boards and palletized materials go up by construction hoist, then people cart them to the work area; next-day materials are often staged at night.

    可机器人化
  7. Exterior & interior finishing

    Exterior: curtain-wall panels are craned into place. Interior: drill the ceiling for hanger bolts, install ceiling and wall boards, then move to joint compound, paint, and flooring.

    可机器人化
  8. Inspection & progress management

    Site managers walk the floors daily to take record photos and check as-built, material placement, and safety; some inspections involve measurements such as HVAC airflow.

    可机器人化
  9. Cleaning & housekeeping

    Between tasks and after hours, sweep up nails, dust, and board scraps on each floor; the type and size of debris changes with each stage.

    可机器人化

一览

工序可由机器人承担的作业阶段机器人类型应用指南
1. Surveying & layout markingA mobile robot prints CAD/BIM drawings directly on the floor (wall, MEP, and raised-floor positions)日本已导入野外作业Surveying & Layout
1. Surveying & layout markingPoint-by-point marking, such as raised-floor pedestal positions, by a self-propelled robotPoC阶段野外作业Surveying & Layout
3. On-site steel weldingFully automatic all-around welding of column splices, including groove sensing and slag removal日本已导入机械臂Construction & Assembly
3. On-site steel weldingRobotic site welding of beam-column joints, including beam flanges and webs日本已导入机械臂Construction & Assembly
4. Rebar, formwork & concrete (floor slabs)A self-propelled robot ties rebar intersections on floor slabs日本已导入野外作业Construction & Assembly
4. Rebar, formwork & concrete (floor slabs)Trowel finishing of poured concrete floors by a self-propelled robot日本已导入野外作业Construction & Assembly
5. Fireproofing sprayAutomatic rock-wool spraying over the full beam section (mobile base plus multi-axis arm)日本已导入机械臂Construction & Assembly
6. Material hoisting & transportHorizontal transport of palletized materials on the work floor and night-time staging in the construction hoist日本已导入自主移动搬运机器人Material Transport & Lifting
6. Material hoisting & transportUnloading materials from the construction hoist automatically and driving to the set position on a BIM-generated mapPoC阶段自主移动搬运机器人Material Transport & Lifting
6. Material hoisting & transportHumanoids carrying materials and moving or patrolling around the sitePoC阶段人形Material Transport & Lifting
7. Exterior & interior finishingLifting, aligning, and installing system-ceiling boards日本已导入机械臂Construction & Assembly
7. Exterior & interior finishingDrilling and marking ceiling anchor holes for MEP from BIM data已有产品机械臂Construction & Assembly
7. Exterior & interior finishingAutonomous joint-compound application, sanding, and painting of drywall海外有实绩机械臂Construction & Assembly
7. Exterior & interior finishingInterior painting by a robot arm that learned from workers' motionsPoC阶段机械臂Construction & Assembly
7. Exterior & interior finishingLifting a gypsum board, holding it to the wall, and screwing it in (humanoid)PoC阶段人形Construction & Assembly
8. Inspection & progress managementA quadruped walks a set route including stairs and captures 360° photos of progress and materials日本已导入四足机器人Surveying & Layout
8. Inspection & progress managementA humanoid carrying a camera patrols the sitePoC阶段人形Surveying & Layout
8. Inspection & progress managementAn autonomous robot measures airflow at HVAC diffusers and generates the reportPoC阶段野外作业Surveying & Layout
9. Cleaning & housekeepingAutonomous floor cleaning on work floors (nails, dust, board scraps)日本已导入清洁机器人Cleaning & Sanitation

导入前的确认点

  • Construction-hoist integration: moving materials to work floors requires linking hoist control and a transport-booking system to the robot (Takenaka × Kajima RPF / JHS app).
  • Localization: layout and drilling robots rely on a robotic total station (supported Leica / Trimble / Topcon models); transport and patrol use LiDAR against BIM-derived maps. Check what total stations and BIM you already have.
  • A site changes daily: partitions and materials alter yesterday's route. Verify in trials that the robot stops safely at unmapped obstacles and keeps patrolling.
  • Equipment weight and portability: welding rails are about 10 kg per piece, floor finishers about 90 kg, cleaning robots split into four; plan for floors without a hoist and for relocation time.
  • Off-hours operation: transport and welding pay off at night and during breaks. Decide on guarding, interlocks, weather enclosures (Kajima's unit tent), and who supervises unattended runs.
  • Trade-specific machines: welding, rebar tying, fireproofing, and ceiling boards each use dedicated robots; no general-purpose model exists yet. Contractor-developed units come through rental partners (e.g., Aktio) or the Construction RX Consortium working groups.

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